金相學的解決方案(金屬|(zhì)鑄造業(yè)_金相檢驗|測量|成像|分析)
金相學在材料開發(fā)、進料檢驗、產(chǎn)品和生產(chǎn)控制、以及失效分析方面普遍使用。
●使用截點法測量晶粒尺寸
●使用面積法測量晶粒尺寸
●石墨球化率評價
●高純鋼中非金屬夾雜物含量的測定
●樣品圖像與參考圖像的對比
★Solutions for Metallography (Metal / Casting Industries)
Traditionally, metallography is the study of the microscopic structure of metals and alloys using optical, digital, and laser scanning microscopes. More recently, as materials have evolved, metallography has expanded to incorporate materials ranging from electronics to composites used in sporting goods. By analyzing a material’s microstructure, its performance and reliability can be better understood. Today metallography is used in materials development, incoming inspection, production and manufacturing control, and failure analysis. Metallography is essential for product reliability.
傳統(tǒng)上，金相學是利用光學、數(shù)字和激光掃描顯微鏡研究金屬和合金的微觀結(jié)構(gòu)。最近，隨著材料的發(fā)展，金相學已經(jīng)擴展到包括從電子產(chǎn)品到體育用品中使用的復合材料的各種材料。通過對材料微觀結(jié)構(gòu)的分析，可以更好地了解材料的性能和可靠性。今天，金相學被用于材料開發(fā)、來料檢驗、生產(chǎn)和制造控制以及失效分析。金相學對產(chǎn)品可靠性至關(guān)重要。
★Grain Sizing Using the Intercept Counting Method
his solution is for manual ferritic or austenitic grain size measurement of steel. It gives a single averaged value using the different available standards (ASTM E112-13; ISO 643:2012; JIS G 0551:2013; JIS G 0552:1998; GOST 5639-82; GB/T 6394-2002 and DIN 50601:1985).
●Key features
?Counts the number of intercepted grains with patterns
?Direct visualization of pattern and intercepted grains boundaries
?Select from multiple standards
●Typical applications
?Metallic materials and other types of materials with geometric structure
?Non-twinned materials (ferrite, aluminum, BCC metals)
●Associated functions
?Various image filters
?HDR
用截距計數(shù)法確定粒度
他的解決方案是手工測量鐵素體或奧氏體晶粒尺寸。使用不同的可用標準(ASTM E112-13;ISO 643:2012;JIS G 0551:2013;JIS G 0552:1998;GOST 5639 - 82;GB/T 6394-2002和DIN 50601:1985)。
●關(guān)鍵特性
?有圖案的計數(shù)攔截谷物的數(shù)量
?直接可視化的模式和截獲的顆粒邊界
?選擇多種標準
●典型應用
■金屬材料和其他具有幾何結(jié)構(gòu)的材料
■非孿晶材料(鐵氧體，鋁，BCC金屬)
●相關(guān)功能
?各種圖像過濾器
?HDR
★Grain Sizing Using the Planimetric Method
his solution is for automatic grain size distribution measurement on etched microstructures (it also works on aluminum microstructures) using the different available standards (ASTM E112-13; ISO 643:2012; JIS G 0551:2013; JIS G 0552:1998; GOST 5639-82; GB/T 6394-2002 and DIN 50601:1985).
●Key features
?Counts the number of entire grains included in the image
?Powerful grains boundaries reconstruction by the separator filter
?Area percentage of secondary phase
●Typical applications
?Metallic materials and other types of materials with geometric microstructure
?Thermally processed metals
●Associated functions
?Various image filters
?HDR
★粒度采用平面法
他的解決方案是在蝕刻微結(jié)構(gòu)(也適用于鋁微結(jié)構(gòu))上使用不同的可用標準(ASTM E112-13;ISO 643:2012;JIS G 0551:2013;JIS G 0552:1998;GOST 5639 - 82;GB/T 6394-2002和DIN 50601:1985)。
●關(guān)鍵特性
?計算圖像中包含的整個顆粒的數(shù)量
?強大的顆粒邊界重建由分離器過濾器
?二次相的面積百分比
●典型應用
?金屬材料和其他具有幾何微結(jié)構(gòu)的材料
?熱金屬處理
●相關(guān)功能
?各種圖像過濾器
?HDR
★Graphite Nodularity Evaluation
This solution automatically evaluates graphite nodularity and content in cast iron samples (nodular and vermicular types). The form, distribution, and size of graphite nodes are classified according to the ISO 945-1:2010; ASTM A247-17; JIS G 5502:2001; KS D 4302:2006; GB/T 9441-2009; ISO 16112:2017; JIS G 5505:2013;
ASTM E2567-16a (for nodularity only) and NF A04- 197:2004 (for form only) standards. This solution also assists with determining the ferritepearlite ratio in cast iron cross-sections.
●Key features
?Measure both the ferrite-pearlite ratio (on etched samples) and graphite distribution (on non-etched samples)
?Measure the distribution of vermicular graphite using standard charts
?Select from multiple standards
●Typical applications
?All cast iron samples (metallic parts requiring high strength, castability, etc.)
●Associated functions
?Gray scale mode
★石墨結(jié)節(jié)狀態(tài)評估
該解決方案自動評估石墨球化度和鑄鐵樣品(球墨和蠕墨類型)的含量。石墨節(jié)點的形式、分布和大小根據(jù)ISO 945-1:20 0進行分類;ASTM A247-17;JIS G 5502:2001;KS D 4302:2006;GB / T 9441 - 2009;ISO 16112:2017;JIS G 5505:2013;
ASTM E2567-16a(僅用于球墨化)和NF A04- 197:2004(僅用于表格)標準。該解決方案還有助于確定鑄鐵截面中的鐵素體珠光體比。
●關(guān)鍵特性
測量鐵素體-珠光體比率(蝕刻樣品)和石墨分布(非蝕刻樣品)
?使用標準圖表測量蠕墨的分布
?選擇多種標準
●典型應用
?所有鑄鐵樣品(要求高強度，可鑄造性等的金屬零件)
●相關(guān)功能
?灰度模式
★Rating Non-Metallic Inclusion Content in High-Purity Steel
Classify non-metallic inclusions using the image of the worst field or worst inclusion found manually on the sample. This solution provides results in accordance with ASTM E45-13 Method A, ISO 4967 Method A :2013, EN 10247:2007 Method M, EN 10247:2007 Method P, DIN 50602:1985 Method M, JIS G 0555:2003 Method A, UNI 3244:1980 Method M, and GB/T 10561:2005 Method A. Individual inclusions are displayed and can be edited by the user.
●Key features
?Exclusively based on worst field method
?Users need little training
?Select from multiple standards including the most complex (EN 10247)
●Typical applications
?All high-purity steels
?Roll bearing, special steels, controlled dilatation steel, etc.
●Associated functions
?Various Image Filters
?HDR
★高純鋼中非金屬夾雜物含量等級
非金屬夾雜物分類使用z惡劣視場的圖像或手工在樣本上發(fā)現(xiàn)夾雜物。本解決方案提供的結(jié)果符合ASTM E45-13方法A, ISO 4967方法A:2013, EN 10247:2007方法M, EN 10247:2007方法P, DIN 50602:1985方法M, JIS G 0555:2003方法A, UNI 3244:1980方法M, GB/T 10561:2005方法A。單個包含項顯示，用戶可以編輯。
●關(guān)鍵特性
?基于z惡劣視場方法
?用戶幾乎不需要培訓
?多種標準可供選擇，包括復雜的(EN 10247)
●典型應用
?所有高純度鋼
■軋輥軸承、特殊鋼、控制膨脹鋼等;
●相關(guān)功能
?各種圖像過濾器
?HDR
★Comparing Actual Images with Reference Images
Easily compare live or still images with auto-scaled reference images. This solution includes reference images in each available chargeable set (ASTM E 112-04, ISO 643:1983, ISO 643:2012, DIN 50602:1985, ISO 945-1:2008, SEP 1520:1998, SEP 1572:1971, EN 10247:2007, and ISO 4505:1978). The solution also supports multiple modes including live overlay display and side-by-side comparison. Additional reference images can be purchased separately.
●Key features
?No need to worry about magnification
?Works with live and still images
?Select from multiple standards
●Typical applications
?Metallic and other materials
?Thermally processed metals
●Associated functions
?Easy focusing and capturing tools
★比較實際圖像與參考圖像
輕松比較實時或靜態(tài)圖像與自動縮放參考圖像。這種解決方案包括每個可用的充電集的參考圖像(ASTM E 112-04, ISO 643:1983, ISO 643:2012, DIN 50602:1985, ISO 945-1:2008, SEP 1520:1998, SEP 1572:1971, EN 10247:2007，和ISO 4505:1978)。該解決方案還支持多種模式，包括實時疊加顯示和并排比較。額外的參考圖像可以單獨購買。
●關(guān)鍵特性
?無需擔心放大倍數(shù)
?工作與現(xiàn)場和靜態(tài)圖像
?選擇多種標準
●典型應用
金屬和其他材料
?熱金屬處理
●相關(guān)功能
?簡單的聚焦和捕捉工具
★Other Solutions
●Count and Measure
●Particle Distribution
●Porosity
●Extended Phase Analysis
●Weld Measurement
●3D
★其他解決方案
●計數(shù)和測量
●粒度分布
●孔隙度
●擴展階段分析
●焊縫測量
●3 d
